Production and laboratory

Full production cycle

BGF Rubber is among the few leading rubber manufacturers that provide the full production cycle – right from the production of rubber compounds to readymade rubber technical parts and products, BGF Rubber does it all.

The main elements of the production process of rubber products include three main steps – compounding, mixing and shaping. However, natural rubber and synthetic rubber follow two different chains of processes for manufacturing.

Natural rubber is created using latex found in plants and processed in numerous plants. The latex is extracted from plants using a process of coagulation. Synthetic rubber is created through a process of external mixing of rubber with other elements.

The first step of the process includes compounding, which refers to the addition of other chemicals and additives to rubber to customise it for specific requirements.

The next step is mixing when the additives and chemicals are thoroughly mixed into the rubber using upgraded technology.

The next step of the process is shaping the rubber compound. This can be done through several processes such as casting, calendering, moulding, coating and extrusion.

 

Modern production equipment

The manufacturing of rubber compounds and rubber technical parts is performed by using the most advanced equipment of leading European companies:

In-house laboratory

The quality of the rubber compounds and ready-made products produced by BGF Rubber is examined in our fully equipped and upgraded laboratory where we use systems including the Mooney viscosimeter, Rheometer TECH PRO, tensiometer, the Zwick Abrasion Tester for testing the products for wear resistance. The equipment is designed to ensure the stability and quality of rubber compounds.

Certified materials

BGF Rubber uses only the best, premium quality materials for its rubber products. It employs trusted suppliers from across Europe which are in full compliance with REACH standards to ensure safety and quality. High-quality materials are mixed using intensively modern and upgraded mixing equipment to get the most out of any and all kinds of rubber compounds. We have the technology and range to produce a variety of rubber compounds that can be used for multiple products.

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